Horizontal Tank Welder
Overview of Tank Horizontal Welding Machine：
CO2 automatic welding trolley are widely used in ships, bridges, locomotives, steel, petrochemical and other industries, suitable for various welding welding structure, such as rib stiffener, cross section, welding, welding box beam, etc.. The main advantages are:
1. Reduce labor intensity and improve working environment
2. It is 1.5 times more efficient than manual welding.
3. To avoid the bad quality of the weld caused by human factors, the bad rate of the general manual operation is about 20%. Automatic welding car does not produce bad welding rate, so its comprehensive benefit is nearly 200% higher than that of manual welding.
4. High degree of automation to ensure the stability of welding quality
5. Unskilled skilled workers can also be quickly mastered
The HK-100S swing automatic welding car is a welding car with wiggler developed on the basis of the standard angle welder for obtaining larger weld size and once forming. It has the characteristics of simple and portable standard angle welding machine, and it can further improve the welding efficiency.
| Item || Detailed || Remark |
|HK‐100S||Scope of application|| Diameter＞1.5m
|Size||430 mm*280 mm*290 mm|| W×L×H
|Weight||8.4 Kg|| |
|Flexible guideway||2m*2 （with 16 pcs magnet）|| |
|Welding Speed||150‐1250 mm/min|| |
| Driving Mode
||Sprocket Driving|| |
| Adjusting range of welding gun
|| 40 mm (Up‐Down)
120 mm (Right‐Left)
| Working Angle
| Walking direction
||Go forward or back|| |
| Oscillation mode
|| || |
| Swing Speed
|| 0‐100 mm/min
| Swing Angle
| Left and right residence time
|| 0‐2.5 s
| Offset distance setting
|| 0 ‐ ±8°
1. HK-100S flexible rail wagging trolley is an automatic device, and a wide weld can be obtained by one welding. Especially suitable for the welding of a circular arc material (pipe) with a radius greater than 750mm.
2. The swing speed, the swing angle, the center offset position, and the left and right residence time can be adjusted, suitable for various different specifications of the welding track. The walking speed of the car in the non welding state is the maximum (1250mm./min).
* Note: due to the welding gas welding is often through the signal, and the welding inevitably leave the stump, the setting and welding machine must be closed self loop switch...... OFF. If it is set to open (ON), the welding car stops walking, but the arc will not be extinguished.
3. All the magnets are controlled by switch. It is easy to clean iron garbage and mobile trolley, track the track to walk and avoid the phenomenon that the car is separated from the welding line.
4. A stopping device, stopping time range in the 7 S.
5. The car is equipped with an induction stop switch, and the car can be stopped automatically after the end of the welding. It is convenient for a worker to manipulate a number of equipment at the same time.
6. The installation and disassembly of small cars and tracks have special device control, and the operation is very convenient.
7. Small size, light weight, easy to move and install, and unskilled workers can also be welded.
HK-100S is composed of car body, control box, X-Y slider, welding gun jig, guide wheel, linear guide and so on.
1. Car main body: it is also the driving device of the car, including the motor, the planetary reducer, the driving gear, the guide wheel and so on.
2. Control box. It can adjust all the movements of the car. The details refer to the following "control panel description".
3. Transversal device: the welding torch position is adjusted by using this device in the welding straight seam (such as container), so as to avoid the frequent movement of the guide rail.
4. Welding torch to adjust the slider. It is a device that regulates the position of the welding gun, and it can be adjusted up and down in the middle of the welding.
5. Wiggler: all kinds of welding modes in the process of welding need to be performed by him.
6. Welding torch holder. It is a fixed welding gun, and the repair and adjustment are convenient for the dismantling of the welding gun. Welding torch must be clamped, attention should not be caught in the conductive part, it will lead to short circuit or electric shock.
7. Power socket: This is an external cable socket. The ground wire of the machine is also connected to this socket. The cable socket is responsible for the connection between the car and the wire feeder and the power supply. (the other end of the cable has two branches, one feeder and the other.)
8. Handle: move this device, please clenching this handle.
9. Clutch handle and disassembly handle:
10. Steel strip guide. Guide the trolley's walking route. A powerful permanent magnet is installed to make the guide rail firmly adsorb on the workpiece to meet all kinds of welding requirements, especially for the welding of arc material with a radius greater than 750mm.
11. Magnet: a strong clutch magnet. To move the guideway, please turn all the magnetic control switches to "OFF". X-Y slider: it is a device that regulates the position of the welding gun. In the process of welding, the welding gun can be trimmed up and down.
12. Welding gun trimming device: this device can accurately guide the welding gun to the welding position.
13. Cable rack: can be placed near the welding gun part of the cable to reduce the load of the wiggler.
14. Welding gun: direct gun or curved gun, user purchase.