Welding Robot

Welding Robot

Description

Main information of workpiece

The factory environment requirements

The scope of supply

It is used for automatic welding of circular pipe ring. The design, manufacture, installation and commissioning of the equipment shall be delivered to Party B after the equipment acceptance is qualified. After friendly consultation between the two sides, the technical proposal is as follows.
Container robot automatic welding

System of vertical robot consists of a FANUC M-10iA station of the welding robot, a set of 4T rotating ring seam positioning machine, two sets of FANUC 4.5KW robot servo motor, two sets of Teijin RV reducer, automatic walking type rail. The clamping positioning tool, MEEGMET ARTSEN 500 C welding system, TBI82W welding kit, consisting of safety protection and electric control system. Each workstation can coordinate linkage of the total number of axes for the 9 axis, the robot station vertical installation, safe and reliable.

No
Workpiece information
Content
1
Use object
Pipe girth welding
2
Model
Diameter≤φ800mm;Length≤4000mm
3
Material
Q235
4
Welding method
Gas shielded arc welding(MAG);
5
Weld profile
Outer ring and inner ring joint
6
Protective gas
Mixed gas80%Ar-20%CO2
7
Specification of welding wire
Φ1.6mm;
8
Weld seam accessibility
≤90%;
9
Surface treatment
To clean up the oil, and other impurities, the weld to find a place to Polish;
10
Component dimensions
Group pair gap≤1mm;Repeat accuracy of parts≤1mm.

1.Ambient temperature: operating temperature of 0 ~ 45 degrees C; temperature coefficient of 1.1 degrees C /min.
2.Relative humidity: environmental humidity 20% ~ general 75%RH (no condensation occasions); short term (within 1 months) following 95%RH (non condensing occasions).
3.Requirement of factory compressed air
Compressed air pressure: 0.5-0.7Mpa; compressed air
Outlet pipe diameter: 1 inches;
The dew point temperature is -40℃;Solid particle size≤0.1um;oil content≤0.01mg/m³.
4.Factory electricity demand
All the electrical and electronic equipment manufacturing power supply using 50HZ (+ 1), 380V (+ 10%) three-phase AC voltage, to ensure that the power supply to a ground.
5.Workshop Foundation requirements
Workshop ground requirement: foundation ground is compacted, ensure the compressive strength is greater than 0.12MP workshop ground concrete compressive strength is greater than 23MPa (suggest concrete grade C30 above).

No
Parts
Name
Unit
Quantity
Remarks
1
Robot system
M-10ia Robot body;
set
1
FANUC
R-30iB Controller B-CAB cabinet and control cable;
set
Arc welding software package, welding seam tracking, arc tracking and other functions;
set
Color display device and 20m flexible cable;
set
Rotary servo motor of variable bit machine and flexible cable;
set
2
Welding system
ARTSEN 500C Welding power source;
set
1
MEEGMET or
LINCOLN
External wire feeding machine VR1500;
set
Protective gas detection switch, pressure reducing valve, flow meter;
set
The trachea, control cable; wire barrel accessories.
set
The trachea, control cable; wire barrel accessories.
set
3
Suite of
welding torch
External 22° water-cooled torch gun neck;
set
1
TBI
Install the module and clamping mechanism;
set
The welding torch cable, cable bracket and gun accessories.
set
4
4T Rotary positioner
Head positioner and structure;
set
1
FANUC
Rotary positioner and structure;
set
Rotary shaft motor, drive and control cable;
set
Rotation axis main shaft box and speed reducer;
set
Axis of rotation main shaft box and speed reducer;
set
Lock cylinder, solenoid valve, gas pipe, joint;
set
Rotary support, drive gear;
set
Towline, protective cover, bracket and accessories etc..
set
5
Electrical control and safety protection system
PMC Software programming
set
1
Master
Hyper
Electric control cabinet, control cable and wire slot;
set
Three color warning lamp, buzzer dual alarm device;
set
Electrical protective frame and accessories.
set
6
System integration
Packaging, transportation and insurance.
time
1
KING
LASER
Installation, commissioning and acceptance.
time
1
Training at least three employees to be able to operate the robot independently.
time
1

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